Why replace obsolete equipment

Today, there are weighing systems that include programs capable of generating reports, or performing sorting operations that cut labor time in half.

There are even automated systems that help reduce safety risks. Sure, you could still make calls on a flip phone you bought in You could even send text messages. The point is that through modern technology, your scale is capable of so much more.

Imagine if your scale could cut your labor in half, so you could have real human beings work on more complex tasks. If your scale compiled reports, you could remove reporting from your to do list. These days, there are even programs that can tell you which load cell has an issue if your scale goes down.

What if your flip phone screen breaks? As technology advances, older equipment becomes obsolete, which makes replacement parts harder and more expensive to find. In that situation, the organization faces the cost of replacement, plus the cost of downtime.

Many manufacturers overlook the lifespan of their machinery. Outdated, unmaintained machinery results in costly repairs and repetitive maintenance. This puts a screeching halt on the production process, increases unplanned costs, and negatively impacts overall efficiencies. Machines keep production moving. Unplanned downtime can happen to any machine, but with age, the risk increases.

Constant malfunctions are a sign of a unmaintained machine—just like a car, the right maintenance and parts help a machine run correctly for longer periods of time without downtime. The more misuse or a lack of a maintenance a machine faces, the more issues and shorter service life occur.

According to Arimo , manufacturers can deal with up to hours of downtime annually. Imagine how low the total downtime cost TDC would be if you could avoid repeated incidences by upgrading your machinery. Depending on how old the machine is, spare parts may be difficult to source. The outcome? It may fall on you to spend money to stock these parts in-house rather than depending on the machine supplier for support.

This leads to longer shipping periods and inevitably a slower production process. Slower production creates issues with scheduling, impacts up and downstream processes and customer delivery schedules, and increases the need to expedite parts. When a machine becomes outdated, the price of parts may fluctuate depending on their availability. If not, it is possible, in general, it is not possible to prolong its useful life, and therefore its useful life will be corrected from 0 years and its book value will be its scrap value.

In this sense, there are different reasons to proceed with the replacement of this machinery: Obsolescence Derived from the above, there are times when the work tools are outdated.

Costs Consequently, costs rise. Lower confidence Over the years, the confidence that an operator places in a machine tends to be lower. Washing Is a logical matter, since the more a machine is used, the more chances there are that it is broken, cracked or damaged, for example.

The prolongation of the useful life. By: Blumaq.